In manufacturing, wastage rarely shows up as one big loss. It hides in small leaks: extra material issued, rejected pieces, idle machines and rework. Production tracking helps you find and fix these leaks.
Set a standard for every product
Define how much material and time each product should need. This bill of materials becomes the benchmark for measuring actual performance.
Compare actual vs standard
When material is issued against work orders, you can compare what was used with what should have been used. Large differences point straight to problems.
Record rejections and rework
Logging rejected pieces and their reasons, such as material defects, machine issues or operator errors, shows where quality improvements will save the most money.
Track time and bottlenecks
Seeing how long each stage takes reveals bottlenecks. Sometimes a small change in one stage speeds up the whole line.
Act on the numbers
Weekly reports on wastage, rejections and delays let supervisors take action quickly instead of discovering losses at month end.
Want clearer visibility on your production floor? Message us on WhatsApp at 0321-4718677 or email sanohatechnologies@gmail.com.
